Additive manufacturing of physical assets by using ceramic multicomponent extra-terrestrial materials

Powder Bed Fusion (PBF) is a range of advanced manufacturing technologies that can fabricate three-dimensional assets directly from CAD data, on a successive layer-by-layer strategy by using thermal energy, typically from a laser source, to irradiate and fuse particles within a powder bed.The aim of this paper was to investigate the application of this advanced manufacturing technique to process ceramic multicomponent materials into 3D layered structures. The materials used matched those found on the Lunar and Martian surfaces. The indigenous extra-terrestrial Lunar and Martian materials could potentially be used for manufacturing physical assets onsite (i.e., off-world) on future planetary exploration missions and could cover a range of potential applications including: infrastructure, radiation shielding, thermal storage, etc.Two different simulants of the mineralogical and basic properties of Lunar and Martian indigenous materials were used for the purpose of this study and processed with commercially available laser additive manufacturing equipment. The results of the laser processing were investigated and quantified through mechanical hardness testing, optical and scanning electron microscopy, X-ray fluorescence spectroscopy, thermo-gravimetric analysis, spectrometry, and finally X-ray diffraction.The research resulted in the identification of a range of process parameters that resulted in the successful manufacture of three-dimensional components from Lunar and Martian ceramic multicomponent simulant materials. The feasibility of using thermal based additive manufacturing with multi-component ceramic materials has therefore been established, which represents a potential solution to off-world bulk structure manufacture for future human space exploration

Unravelling the Intrinsic Functional Organization of the Human Lateral Frontal Cortex: A Parcellation Scheme Based on Resting State fMRI

Human and nonhuman primates exhibit flexible behavior. Functional, anatomical, and lesion studies indicate that the lateral frontal cortex (LFC) plays a pivotal role in such behavior. LFC consists of distinct subregions exhibiting distinct connectivity patterns that possibly relate to functional specializations. Inference about the border of each subregion in the human brain is performed with the aid of macroscopic landmarks and/or cytoarchitectonic parcellations extrapolated in a stereotaxic system. However, the high interindividual variability, the limited availability of cytoarchitectonic probabilistic maps, and the absence of robust functional localizers render the in vivo delineation and examination of the LFC subregions challenging. In this study, we use resting state fMRI for the in vivo parcellation of the human LFC on a subjectwise and data-driven manner. This approach succeeds in uncovering neuroanatomically realistic subregions, with potential anatomical substrates includingBA46, 44, 45, 9 and related (sub)divisions. Ventral LFC subregions exhibit different functional connectivity (FC), which can account for different contributions in the language domain, while more dorsal adjacent subregions mark a transition to visuospatial/sensorimotor networks. Dorsal LFC subregions participate in known large-scale networks obeying an external/internal information processing dichotomy. Furthermore, we traced “families” of LFC subregions organized along the dorsal–ventral and anterior–posterior axis with distinct functional networks also encompassing specialized cingulate divisions. Similarities with the connectivity of macaque candidate homologs were observed, such as the premotor affiliation of presumed BA 46. The current findings partially support dominant LFC models

Comparative quantitative analysis reveals preserved structural connectivity patterns in the human and macaque brain

The macaque brain serves as a model for the human brain, but its suitability is challenged by unique human features, including connectivity reconfigurations, which emerged during primate evolution. We perform a quantitative comparative analysis of the whole brain macroscale structural connectivity of the two species. Our findings suggest that the human and macaque brain as a whole are similarly wired. A region-wise analysis reveals many interspecies similarities of connectivity patterns, but also lack thereof, primarily involving cingulate and parietal regions. We unravel a common structural backbone in both species involving a highly overlapping set of regions. This structural backbone, important for mediating information across the brain, constitutes a feature of the primate brain persevering evolution. Our findings illustrate novel evolutionary aspects at the macroscale connectivity level, including the existence of common topological structures, and offer a quantitative translational bridge between macaque and human research

Assessing extraterrestrial regolith material simulants for in-situ resource utilization based 3D printing

This research paper investigates the suitability of ceramic multicomponent materials, which are found on the Martian and Lunar surfaces, for 3D printing (aka Additive Manufacturing) of solid structures. 3D printing is a promising solution as part of the cutting edge field of future in‐situ space manufacturing applications. 3D printing of physical assets from simulated Martian and Lunar regolith was successfully performed during this work by utilising laser‐based powder bed fusion equipment. Extensive evaluation of the raw regolith simulants was conducted via Optical and Electron Microscopy (SEM), Visible‐Near Infrared/Infrared (Vis‐NIR/IR) Spectroscopy and thermal characterisation via Thermogravimetric Analysis (TGA) and Differential Scanning Calorimetry (DSC). The analysis results led to the characterisation of key properties of these multicomponent ceramic materials with regards to their processability via powder bed fusion 3D printing. The Lunar and Martian simulant regolith analogues demonstrated spectral absorbance values of up to 92% within the Vis‐NIR spectra. Thermal analysis demonstrated that these materials respond very differently to laser processing, with a high volatility (30% weight change) for the Martian analogue as opposed to its less volatile Lunar counterpart (<1% weight change). Results also showed a range of multiple thermal occurrences associated with melting, glass transition and crystallisation reactions. The morphological features of the powder particles are identified as contributing to densification limitations for powder bed fusion processing. This investigation has shown that – provided that the simulants are good matches for the actual regoliths – the lunar material is a viable candidate material for powder bed fusion 3D printing, whereas Martian regolith is not

3D printing with extraterrestrial materials

Additive manufacturing and its related powder bed fusion process category, consists of a group of key enabling technologies that allow the fabrication of various structures (...continues)

Mechanical behaviour of additively manufactured lunar regolith simulant components

Additive manufacturing and its related techniques have frequently been put forward as a promising candidate for planetary in-situ manufacturing, from building life-sustaining habitats on the Moon to fabricating various replacements parts, aiming to support future extra-terrestrial human activity. This paper investigates the mechanical behaviour of lunar regolith simulant material components, which is a potential future space engineering material, manufactured by a laser-based powder bed fusion additive manufacturing system. The influence of laser energy input during processing was associated with the evolution of component porosity, measured via optical and scanning electron microscopy in combination with gas expansion pycnometry. The compressive strength performance and Vickers microhardness of the components were analysed and related back to the processing history and resultant microstructure of the lunar regolith simulant build material. Fabricated structures exhibited a relative porosity of 44 – 49% and densities ranging from 1.76 – 2.3 g cm-3, with a maximum compressive strength of 4.2 ± 0.1 MPa and elastic modulus of 287.3 ± 6.6 MPa, the former is comparable to a typical masonry clay brick (3.5 MPa). The 2AM parts also had an average hardness value of 657 ± 14 HV0.05/15, better than borosilicate glass (580 HV). This study has shed significant insight into realizing the potential of a laser-based powder bed fusion AM process to deliver functional engineering assets via in-situ and abundant material sources that can be potentially used for future engineering applications in aerospace and astronautics

Mechanical behaviour of additively manufactured lunar regolith simulant components

Additive manufacturing and its related techniques have frequently been put forward as a promising candidate for planetary in-situ manufacturing, from building life-sustaining habitats on the Moon to fabricating various replacements parts, aiming to support future extra-terrestrial human activity. This paper investigates the mechanical behaviour of lunar regolith simulant material components, which is a potential future space engineering material, manufactured by a laser-based powder bed fusion additive manufacturing system. The influence of laser energy input during processing was associated with the evolution of component porosity, measured via optical and scanning electron microscopy in combination with gas expansion pycnometry. The compressive strength performance and Vickers microhardness of the components were analysed and related back to the processing history and resultant microstructure of the lunar regolith simulant build material. Fabricated structures exhibited a relative porosity of 44 – 49% and densities ranging from 1.76 – 2.3 g cm-3 , with a maximum compressive strength of 4.2 ± 0.1 MPa and elastic modulus of 287.3 ± 6.6 MPa, the former is comparable to a typical masonry clay brick (3.5 MPa). The 2 AM parts also had an average hardness value of 657 ± 14 HV0.05/15, better than borosilicate glass (580 HV). This study has shed significant insight into realizing the potential of a laser-based powder bed fusion AM process to deliver functional engineering assets via in-situ and abundant material sources that can be potentially used for future engineering applications in aerospace and astronautics